Showing posts with label how to separate cream and milk. Show all posts
Showing posts with label how to separate cream and milk. Show all posts

Wednesday, November 17, 2021

BEST CREAM SEPARATORS ON THE MARKET IN 2021 - MILKY DAY

In this article, we will discuss what a cream separator is, its purpose, and how it works. We will also go over the best cream separator machines on the market.

Scroll down to learn about each aspect in detail.

What Is a Cream Separator?

A cream separator is a machine that removes and separates the cream from whole cream.

The working principle of a milk cream separator is based on the fact that cream is lighter than skim milk.

Modern cream separators are automated and have the capability to produce milk of any fat content.

cream separator guide

At a milk production plant, the cream is separated from the milk via a process called centrifugation. The milk is placed in a large bowl and rotated at a high speed until the cream is eliminated. This is what exactly a cream separator does.

A milk separator also acts as a clarifier because all the unnecessary particles that are heavier than skim milk (e.g. bacteria, sediment, somatic cells) are collected in pockets outside the separator.


How Does It Work?

Did you know that grocery store milk is homogenized? This means you cannot remove the cream from it. In the production process of milk, its fat globules are broken down to ensure that the particles amalgamate with the milk and don’t float on top.

But if you receive milk straight from a cow, skimming the cream is a hassle. It requires patience and dedication. How do you make cream from milk? A cream separator is the most convenient and reliable tool to skim cream.

how cremesepator work

How does this machine work? A milk separator uses centrifugal force, rotating the milk at high speed.

The milk moves through the conical disks with a force equivalent to thousands of times the gravitational force.

Since the fat globules are the lighter part of the milk, they move to the drum’s heart, while the heavier skim milk goes to the sides as it separates from the fat. The whole process is dubbed cream-skimming.


Why Use a Cream Separator?

How do you separate cream from milk? Using a cream separator based on the principle of centrifugal force is the modern way to make cream from milk. It is a fantastic device that removes the cream from cow/goat/camel/sheep/etc. milk. How is cream made from a cream separator? Operating a milk separator is easy. You do not need any professional training.

Once you read the manual and understand the different buttons as well as their functions, you are ready to separate the milk.

A cream separator is a preferred choice if you are producing dairy milk and skim milk in bulk. The different components of a cream separator are durable and straightforward to clean.


How Does a Centrifugal Separator Work?

As discussed earlier, a centrifugal milk separator operates on the power of centrifugal force. Such a separator is popularly known as a centrifugal separator.

Now, let’s understand how it works. Centrifugal force is generated whenever a vessel that is filled with liquid (e.g. milk) is spun.

diagram

This is why a centrifugal separator is also called a disc bowl separator. The field creates centrifugal acceptation, and this isn’t as steady as gravity.

A centrifugal milk separator has baffle inserts in the form of conical discs. This increases the area of sedimentation.

When whole milk is inside the bowl, the centrifugal force runs through the baffle inserts, and the heavier part (e.g. cream) is separated. After the process, the milk and cream flow out of different spouts.

10 Best Cream Separator Machines on the Market

Are you considering investing in a cream separator machine but are baffled by the number of options on the market? Do not worry. In this article, we have rounded up the top-selling cream separators on the market.

Read on for more information about each one.

Motor Sich 100-18

#1 Motor Sich 100-18

Who doesn’t want a cream separator that can output as much as 100 liters per hour? This machine also ensures a minimal fat content of 0.005%.

What’s remarkable is that it offers one hour of continuous operation. The only drawback is that the machine is heavier in its segment.

Motor Sich 100-19

#2 Motor Sich 100-19

Motor Sich has manufactured an electric cream separator made of food-grade polycarbonate, thus ensuring healthy output every time.

The Motor Sich electric milk separator can skim milk from cows, goats, sheep, camels, and more. It has a capacity of 100 liters per hour. The Ukrainian motor comes with brushes that make it ideal for commercial use.

The only flaw we could find with this machine is that the polycarbonate structure makes it slightly heavier.

Milky FJ 90 PP

#3 Milky FJ 90 PP

Your search for the best cream separator that is most efficient and easy-to-operate will end with the Milky FJ 90 PP. It gives an output of 80-100 liters/hour. The Milky FJ 90 PP mortar is durable, and the parts don’t rust with time. The components are made out of food-grade materials.

Milky FJ 130 ERR

#4 Milky FJ 130 ERR

With an hourly output of 34 gallons per hour, this cream separator is insane. It has anodized aluminum disks for super durability. It is best suited for commercial use, separating anodized aluminum disks cream, sour cream, and low-fat milk. This machine is easier to operate, and the parts can be quickly assembled and disassembled.

Elecrem No.1 Cream Separator

#5 Elecrem No.1 Cream Separator

The only flaw we could find with this machine is that the polycarbonate structure makes it slightly heavier.

Elecrem No.1 is an electric cream separator capable of generating tremendous speed to provide a good output compared to other models on the market. It ensures a thorough separation of cream and milk, delivering the finest-quality milk for consumption.

The machine can separate 125L of milk per hour and comes with a 10L capacity reservoir tank. It requires a voltage converter for use in the USA and Canada.

Penzmash ESB 02

#6 Penzmash ESB 02

If you are searching for an affordable cream separator that skims 50 liters of milk per hour, the Penzmesh Cream Separator is a good choice. It has a durable construction. You do not need to worry about wear and tear.

This machine is straightforward to use. You will master its basic functionality in no time.

Motor Sich 80-09

#7 Motor Sich 80-09

With 0.05% max fat in skimmed milk, this Aluminum alloy provides 80 – 100 liters/hour of output per hour. This hand-operated Motor Sich milk separator is preferred for regions with electricity issues. T8. Penzmash R3-OPS. Using this manually operated machine, you can make sour cream, and low-fat milk at home. This product is a perfect blend of quality and affordability.

The only drawback is that you will have to rotate the bowl by hand, so be ready to flex your muscles.

Penzmash R3-OPS

#8 Penzmash R3-OPS

This cream separator made with a maximum of 0.05% fat is suitable for both domestic and commercial use. Made of high-quality materials (aluminum alloy), this machine provides great durability.

From the installation to the usage, this milk separator offers real convenience.

The machine stays stable during operation. However, it is not the lightest milk separator on the market.

Minneer Milk Cream

#9 Minneer Milk Cream

This stainless cream separator is versatile and convenient to use. The machine is fully automatic. Just switch it on, and it will start the cream separation with no manual effort.

It can skim 21 gallons of milk per hour. The various parts of this machine are slightly difficult to clean.

Motor Sich 100-18 Chinese Caunterfake

#10 Motor Sich 100-18 Chinese Caunterfake

Last on the list is the Motor Sich 100-18 cream separator.

It has a strong construction, as the parts of this cream separator machine are made out of good quality materials for excellent durability. So, it can handle rough and tough use. The installation process is a walk in the park (5-10 minutes).

Wrapping Up

Before making a purchase, it is of paramount importance to research the cream separator’s manufacturer and its market credibility. There are endless options for cream separators on Craigslist, but you should opt for one that is made of high-quality, food-grade material. It must be light in weight and therefore convenient to transport from one location to another.

Thursday, December 17, 2020

MILK PROCESSING EQUIPMENT FOR SMALL-SCALE DAIRY FARM

 One of the best qualities of milk is that one can turn it into numerous other products through processing. It’s a great opportunity for small dairy farms to offer their customers a wider choice of options after initially only producing milk. Fortunately, you don’t need a whole milk processing factory to offer different dairy goods. In this article, you will find out everything you need to know about small-scale dairy processing.

Small-Scale Milk Processing

You can get numerous dairy products through milk processing:

  • Cream
  • Butter
  • Pasteurized milk
  • Yogurt
  • Cheese
  • Ice cream
  • Fluid milk
  • Buttermilk
  • And other products

Almost every small farm processes milk to make it pasteurized because it’s forbidden to sell raw milk in most countries. To achieve that, milk is heated in pasteurizers — special devices for pasteurization — and then cooled down. This process destroys disease-causing microorganisms to make milk safer. Also, pasteurization increases the shelf life of dairy products. That’s why most governments demand that both large manufacturers and small farms process their milk to make it pasteurized.

However, pasteurization is a basic process that comes before any other processing you’ll be putting the milk through. And while it’s not mandatory for all countries to pasteurize milk, most farmers still tend to do it because of the increased shelf life. 

The real processing that will turn milk into another dairy product will include some kind of churning or fermentation. For example, butter is made through the churning process that makes fat clump into butter, discharging the liquid — that’s what we call buttermilk. And to create yogurt, you’ll need to add active cultures to milk and keep it in a warm place until it gets fermented. 

Also, one can make low-fat and skim milk through processing to cover the needs of customers who don’t like or can’t consume whole milk. While whole milk has over 3.25% of milk fat, low-fat milk has from 0.5% to 2.0% of fat. Skim milk contains less than 0.5% of milk fat.

Milk Processing Equipment for Small-Scale Dairy Farm

Now let’s take a look at all the equipment you can get to create your milk processing farm.

Milk tanks

Pre-stack tanks, milk tanks, interim tanks, and mixing tanks are used to store liquid dairy products to keep them fresh for as long as possible. Therefore, they are crucial pieces of equipment for milk processing if you want to produce high-quality, fresh, and safe products.

Pasteurizers

As we’ve already mentioned, pasteurization often lies at the core of milk processing. Pasteurizers are machines that will simplify this step for you. A milk pasteurization unit will heat the milk and keep it at a set temperature for a set duration, stirring it continuously and then cooling it down to make it ready for storing or further processing. 

Cream Separators

These machines are used for making low-fat and skim milk and cream. As a cream separator divides fat from milk, you get two products simultaneously — cream and milk that has a lower fat percentage. Depending on the working time of the cream separator, you can get milk and cream of different fat percentages.

Butter churns

This milk processing device will churn milk into butter, leaving you with two products — butter and buttermilk. The second one is just as popular as butter, and you can sell it right away or ferment it to add more nutrients.

Cheese presses

It’s a very simple device that will apply pressure to cheese curds to squeeze out all the liquid and form cheese. You should choose a cheese press depending on the amount of the dairy product you’re planning to produce.

Homogenizers

This device improves the texture and taste of milk by making it more homogenized. The machine does it by squeezing milk through small holes under pressure, making the cells break apart and homogenize. Usually, this tool is used when you have milk from different cows and you want to make it more consistent.

How’s yogurt made?

It’s made through fermentation — you need to add special yogurt cultures to milk and keep it at a certain temperature for a while to activate the cultures. You can do that using a milk pasteurizer that supports low temperatures. A pasteurizer will be suitable for other fermented dairy products (e.g. fermented buttermilk, sour cream or kefir).

Ice cream makers

This machine is used in milk processing to make ice cream. It will churn the ice cream base slowly while cooling it down. The process creates ice cream with a smooth and creamy texture. No lumps or shards of frozen liquid. 

Benefits of a small-scale dairy farm

Sure, there is less hassle in selling simply milk. But dairy processing machines will give you much more freedom and let you make more revenue from your farm. Here are all the benefits you’re getting if you have a small-scale dairy farm:

  • You have products of better quality — Homogenizers, pasteurizers and milk tanks will help you improve the overall quality of your dairy.
  • Machines automate processes — Therefore, making dairy goods other than milk will not be a hassle. The equipment allows you to create products quicker and more easily while keeping the quality on point.
  • It’s easy to clean the machines — Advanced models are made to be easy to clean, so you don’t have to worry about spending hours cleaning the equipment.
  • Machines can work around the clock — Of course, there are models that need rest, but you can get equipment that can work 24/7 if you need continuous production.
  • You can reduce prices — Since creating dairy products will be less effort-consuming, you’ll have a chance to cut dairy milk processing plant costs and reduce prices to attract more customers.

Even a small farm can offer a variety of products today as equipment becomes more affordable and suited to small-scale production. If you have any more questions about milk processing equipment, just drop us a line and our Milky Day specialists will help you out.

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